Explosion-proof cobots

Advanced safety in zazardous environments with Explosion-Proof Collaborative Robots

In high-risk industries such as petrochemicals, pharmaceuticals, or natural gas, personnel safety is the top priority. The AUCTECH Explosion-Proof Collaborative Robot Series (X25, X20, X16, X10 ATEX) is designed to act as a "protective shield" between operators and hostile working environments.

These cobots are capable of replacing human operators in areas exposed to flammable, explosive, or toxic substances, operating continuously under high temperature and pressure conditions. By integrating ATEX certification, AUCTECH provides an automation solution that complies with the strictest industrial safety standards (Ex db eb pxb IIC T4 Gb).

Detailed technical description: Performance under pressure

The X ATEX series combines the flexibility of a collaborative robot with the robustness required for severe industrial environments.

• Multiple protection: The equipment features a multi-layered explosion-proof design, allowing for optimal operation in ambient temperatures up to 50°C.

• Reliability and maintenance: The robotic arm is equipped with pressure detection systems and exhaust air noise-damping devices, ensuring an extended lifespan and reduced service interventions.

• Intelligent operating system: The latest generation AUCTECH controller is compact and offers full compatibility with various smart sensing accessories for real-time data collection.

Why choose this equipment?

• High-Level ATEX Certification: Classified as Ex db eb pxb IIC T4 Gb, guaranteeing safe operation in zones with flammable gases and dust.

• Industry-Leading payload and reach: Models cover a wide spectrum, from the compact X10-1300 to the powerful X25-1800, which handles 25 kg payloads at an 1800 mm reach.

• Rapid deployment and intuitive programming: "Traction teach programming" technology allows users to train the robot via manual guidance, reducing setup time on the production line.

• Energy Eefficiency and sustainability: Optimized power consumption (approx. 600W), contributing to long-term operational cost reduction.

• Versatile industrial communication: Supports standard protocols such as Modbus TCP, Profinet, and Ethernet/IP, facilitating integration into Industrial IoT (IIoT) ecosystems.

Technical Specifications: X ATEX Series

Additional Controller and Environmental Details:

• Operating Temperature: -10°C to 50°C.

• Power Supply: 100-240VAC, 47-63Hz.

• Control Box Weight: 160 kg.

• User Interface: IP68-rated Touch Tablet (Teach Pendant) running on Android.

FAQ: ATEX Collaborative Robots

1. What does ATEX certification mean for a collaborative robot?

ATEX certification (Appareils destinés à être utilisés en ATmosphères EXplosibles) verifies that the robot is designed with protection systems (such as internal pressurization and antistatic materials) that prevent sparks or overheating, eliminating the risk of igniting explosive gas or dust atmospheres.

2. Can these robots be used in high-risk Zones 1 and 21?

Yes, the X ATEX series is rated for high-risk environments (Gas and Dust) according to the Ex db eb pxb IIC T4 Gb / Ex tb IIIC T135°C Db standard. This covers critical applications in industrial painting, refineries, and pharmaceutical powder processing.

3. What is the maximum payload for an explosion-proof cobot?

The X25-1800 ATEX model offers the highest capacity in the range, featuring a 25 kg payload and an 1800 mm reach, making it ideal for palletizing chemicals or handling heavy containers in hazardous areas.

4. What industrial communication protocols does the AUCTECH X series support?

For seamless integration into Smart Factory architectures, the robots support TCP/IP, Modbus TCP, RTU, Profinet, and Ethernet/IP standards, allowing for remote monitoring of safety parameters.

5. How is maintenance ensured in corrosive environments?

The robotic arms have an IP65 rating (protection against dust and water jets) and are constructed from corrosion-resistant materials, minimizing wear in environments where aggressive chemicals are present.